All in One Compact Dryers

หมวดหมู่สินค้า: Drying & Dehumidifying

20 พฤศจิกายน 2567

ผู้ชม 5 ผู้ชม

All in One Compact Dryers

 

The XC-D series All In One Dehumidifying Dryer, also known as All In One Compact Dryers, is a honeycomb rotor dehumidifying dryer that combines drying, dehumidifying, and two-stage conveying functions in a single unit. The whole series are composed of a honeycomb rotor dehumidifier and a downward-blowing full stainless steel Euro hopper dryer and the dehumidifying dryer can provide a continuous supply of stable -40°C low dew point dry air for drying engineering plastics with strong moisture absorption properties. Its attractive appearance, stable performance, compact footprint, and easy mobility make it suitable for a variety of applications. The machine can be easily moved and the machine unit can be replaced, offering strong versatility and potential cost savings in equipment.

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 Application Range

The All In One Dehumidifying Dryer is widely applicable to various plastic raw materials, particularly engineering plastics with strong moisture absorption properties, such as PA, PC, PBT, PET, and more. Depending on production requirements, it offers configurations with dual-stage conveying system (corresponding to one injection molding machine) or triple-stage conveying system (corresponding to two injection molding machines). This adaptability ensures efficient processing of moisture-sensitive materials, meeting the specific needs of different production scenarios.

For Servicing One Machine: Two-stage Conveying System(Standard)

For Servicing Two Machine: Three-stage Conveying System(Optional)

 

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 Working Principle

The purpose of the All In One Compact Dryer is to provide the drying hopper with stable low dew point dry air. The process begins with a vacuum hopper drawing plastic raw materials into the drying hopper. The humid and hot air returning from the drying hopper is cooled and blown into the honeycomb rotor. The moisture in the air is adsorbed by the rotor and subsequently desorbed by the heated regeneration air. Both airflows interact with the rotor simultaneously. As the rotor rotates, the moisture in the air is continuously adsorbed and desorbed by the regeneration air, resulting in the formation of stable low dew point air. This air is then heated to the drying temperature of the plastic and blown into the drying hopper, creating a sealed circulation for drying the raw materials. Finally, the dried materials are extracted from the drying hopper by a material suction fan and delivered to the photoelectric eye hopper installed on the plastic molding machine. This comprehensive process ensures effective drying of materials, facilitating their use in the plastic molding process.

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 Highlights of the Product

The dehumidification system is equipped with a honeycomb rotor.

The XCD model utilizes a honeycomb rotor that can continuously provide stable -40°C low dew point dry air, ensuring the high quality and stability of plastic molding products. It will not pollute the raw materials due to the aging of molecular sieve like a double-barrel molecular sieve dehumidifier.

 

The drying system is complemented by a downward-blowing insulated drying hopper.

The insulated drying hopper features a design with a downward-blowing air duct and is paired with a cyclone exhaust device. This configuration prevents heat loss, maintains temperature, and enhances drying efficiency. All contact areas with the raw materials are constructed using stainless steel to ensure material purity and prevent contamination.

 

 

The conveying system is accompanied by a closed-loop vacuum loading.

All models are equipped with a closed-loop feeding system, which can prevent the dried raw materials from being damp again due to contact with outside air. Additionally, the feeding system is equipped with pneumatic shut-off valve to ensure no material remains in the material line after each loading cycle.

 

 

LCD display microcomputer controller

The All In One Dehumidifying Dryer is equipped with an LCD touchscreen human-machine interface for operation. This centralized interface provides convenience and offers temperature control precision of up to ±0.1°C. It also features a 24-hour timing function for scheduling automatic operation throughout the week. An optional dew point meter is available for real-time monitoring of dew point levels.

 

 

 

 Product Exterior

 

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 Specifications

Model

XCD-40L/30H

XCD-80L/50H

XCD-120L/80H

XCD-160L/120H

XCD-230L/150H

XCD-300L/200H

XCD-450L/300H

Drying system 

Drying System

Process Heater Power (kw)

3

4

6

6

7.2

12

15

Process Blower Power (kw)

0.4

0.4

0.75

0.75

1.5

2.2

3.75

Drying Hopper (L)

 

80

120

160

230

300

450

Dehumidifier System

Dehumidiying System

Regen. Heater Power (kw)

3

3

3.5

3.5

4

5.4

7.2

Regen. Blower Power (kw)

0.4

0.4

0.4

0.4

0.4

0.4

0.75

Dry Air Capacity(m³/h)

30

50

80

120

150

200

300

Conveying system

Conveying System

Conveying Blower Power (kw)

1.1

1.1

1.5

1.5

1.5

1.5

1.5

Dia. of Conveying Hose

 (inch)

1.5

1.5

1.5

1.5

1.5

2

2

Vacuum Hopper (L)

7.5

7.5

7.5

7.5

7.5

12

12

Sensor Hopper(L)

7.5

7.5

7.5

7.5

7.5

12

12

Demension

Full-integral

Semi-integral

H(mm)

1700

1720

1820

1910

1940

2100

2450

W(mm)

1100

1100

1100

1320

1320

2000

2000

D(mm)

710

710

710

900

900

1150

1150

Approx. Net Weight (kg)

200

300

320

505

540

565

600

 

Model 

XCD-600L/400H

XCD-750L/500H

XCD-900L/700H

XCD-1200L/700H

XCD-1500L/1000H

XCD-2300L/1500H

XCD-3000L/2000H

Drying system 

Drying System

Process Heater Power(kw)

18

18

24

30

32

38

48

Process Blower Power (kw)

3.75

5.5

5.5

5.5

5.5

7.5

5.5x2

Drying Hopper Capacity (L)

600

750

900

1200

1500

2300

3000

Dehumidifier System

Dehumidiying System

Regen. Heater Power (kw)

7.2

10

10

10

15

18

24

Regen. Blower Power (kw)

0.75

1.5

1.5

3

3

4

3x2

Dry Air Capacity(m³/h)

400

500

700

700

1000

1500

2000

Conveying system

Conveying system

Conveying Blower Power (kw)

1.5

2.2

2.2

5.5

5.5

7.5

7.5

Dia. of Conveying Hose(inch)

2

2

2

2

2

2.5

2.5

Vacuum Hopper(L)

12

12

24

24

24

24

24

Sensor Hopper(L)

12

12

24

24

24

24

24

Demension 

Semi-integral

H(mm)

2450

2590

2600

3200

3500

3650

4250

W(mm)

2200

2300

2400

2550

2900

3100

4000

D(mm)

1150

1600

1650

1650

1450

1350

1900

Approx. Net Weight(kg)

640

710

850

900

1160

1350

1950