Working Principle

A water-cooled chiller utilizes a shell and tube evaporator to facilitate heat exchange between water and refrigerant. The refrigerant system absorbs the heat load from the water, causing the water to cool and generate chilled water. The heat absorbed by the refrigerant is then transported to the shell and tube condenser through the action of the compressor. Heat exchange occurs between the refrigerant and water, allowing the water to absorb the heat. Finally, the heat is dissipated to the external cooling tower through water pipes, which is known as water cooling.

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 Application Scope in the Industry

Chillers are widely used in various industrial productions such as plastics, electronics manufacturing, electroplating, pharmaceuticals, chemical engineering, ultrasonic cooling, and printing. They are employed in the cooling of molds for plastic processing machinery, significantly improving the surface smoothness of plastic products, reducing surface flaws and internal stress, preventing shrinkage and deformation, facilitating mold release, accelerating product shaping, and thus greatly enhancing the production efficiency and product quality of plastic molding machines.

Injection Molding Industry	Extrusion Industry	Plastic Packaging Industry
Pharmaceutical Industry	utomotive Manufacturing Industry	Chemical Engineering Industry
Electroplating Industry	Electronics Industry	Printing Industry

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 Highlights of the Product

Scroll Compressor

The entire range of Xiecheng water cooled chillers utilizes scroll compressors. The compressor serves as the heart of the entire refrigerant cycle system. The scroll compressor adopts a dual-flex design, ensuring tight sealing between the scroll discs. This design allows the scroll discs to separate radially and axially, allowing debris or liquid to pass through without damaging the compressor. This results in increased compressor lifespan, enhanced reliability, better liquid tolerance, and improved tolerance for impurities.

Characteristics of the compressor:

Operating range

1. Dual-flex design: The compressor features a dual-flex design, ensuring flexibility and reliability in operation. 2. Wide range of product capacity: The compressor is available in a wide range of capacity options, catering to various cooling requirements. 3. High energy efficiency: The compressor is designed for high energy efficiency, optimizing the cooling process and reducing energy consumption. 4. Low noise and vibration levels: With advanced design and precision engineering, the compressor operates with reduced noise and vibration levels, providing a quieter and more comfortable environment. 5. One-touch startup: The compressor is equipped with a user-friendly one-touch startup feature, making operation and startup quick and convenient.

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 Shell and Tube Evaporator

The water cooled chiller utilizes a shell and tube evaporator. In this system, the refrigerant evaporates inside the heat exchange tubes, while water flows on the shell side. To enhance the heat exchange efficiency, a 2mm thick baffle plate is installed on the shell side, causing the water to flow back and forth to create ice brine. Additionally, to maintain a stable operating temperature, the exterior shell of the evaporator is covered with insulation material.

For the heat exchange tubes, we employ high-efficiency seamless copper tubes. These tubes undergo a grooving process to form internal thread fins, thereby increasing the heat exchange surface area with the refrigerant. With this technology, the heat transfer area is doubled, significantly improving the heat transfer efficiency.

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 Shell and Tube Condenser

Water Cooled Chiller utilizes a shell and tube condenser, with the internal copper tubes employing an outer thread embossing process. This design effectively enhances the heat exchange efficiency between the refrigerant and water during the process. Compared to traditional smooth copper tubes, the outer thread embossing process increases the surface area of the copper tubes, thereby expanding the contact area for heat exchange and improving the thermal conductivity of the condenser. This optimization design allows the condenser of the water-cooled chiller to transfer heat from the refrigerant to the water more rapidly and consistently, enabling the water to carry away the heat.

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 Product Details

Microcomputer Controller

 

The water cooled chiller features an industry-leading LCD display microcomputer controller. This controller provides simultaneous display of the chiller's outlet temperature and the set temperature for precise temperature control. The user-friendly interface allows for easy operation and adjustment. With this controller, the water temperature can be precisely controlled within a range of 3°C to 50°C, ensuring optimal cooling performance.

 

 

 

 

 

Drying Filter System

 

The water cooled chiller is equipped with Emerson filters, which effectively remove impurities from the refrigerant and absorb free moisture in fluorocarbons. This system prevents the formation of ice blockages, particularly in narrow sections of pipelines (especially the valve ports of thermal expansion valves). It ensures the purity of the refrigerant and protects the compressor from potential damage.

 

 

 

 

High and Low Pressure Protection System

 

 

The high and low pressure protection system is designed to enhance the safety and efficiency of water pump operations. It involves the installation of high and low pressure gauges as well as a pump pressure gauge to continuously monitor the pressure of the water pump during operation.

 

 

Water Pumps

 

For chiller models ranging from 1 to 6HP, Orank stainless steel pump heads are used. For models with 8HP or higher, Taiwan Yuanli pipeline pumps are employed. These water pumps are known for their low noise operation, leak-free performance, and maintenance-free characteristics. They ensure reliable and efficient water circulation within the chiller system.

Electrical Self-control System

 

 

The electrical self-control system consists of power supply and automatic control components. It utilizes Siemens electronic components to ensure stable operation of the equipment. It incorporates a comprehensive range of safety protection devices, including current overload protection, high and low-pressure protection systems, and electronic time delay. These safety features provide robust protection and are complemented by an intuitive display system that alerts users to any abnormalities.

 

Model		UNIT	XC-L3W	XC-L5W	XC-L6W	XC-L8W	XC-L10W	XC-L12W
Water Cooling Capacity		Kw	10.5	16	19.6	26.5	32.1	41.2
		Kcal/h	9030	13760	16856	22790	27606	35432
Compressor	Input Power	Kw	2.2	3.75	4.5	6x1	3.75x2	4.5x2
	Rated Power	Hp	3	5	6	8x1	5×2	6×2
Power			3PH-380V/50HZ(200V/220V/415V  50Hz/60Hz)
Evaporator	Type	Water Tank with Coil		Shell and Tube
	Pie Diameter	lnch	1”	1”	1”	2”	2”	2”
Refrigerant	Type	R22
	Quantity	Kg	2	2	2.5	4	5	5
Water Cooled Condenser	Type	Shell and Tube Condenser
	Pie Diameter	Inch	1”	1”	1”	1.5”	1.5”	1.5”
Cooling water flow		M³/h	1.36	2.22	2.6	3.95	4.42	5.03
Water Tank Capacity		Liter	40	45	45	80	80	80
Pump	Power	Kw	0.37	0.75	0.75	1.5	1.5	1.5
		hp	0.5	1	1	2	2	2
	Distance	m	15	25	25	15	15	15
	Fiow Rate	l/min	75	110	110	360	360	360
Safety Protection		High and Low Pressure Protection, Overload Protection,Overtemperature Protection, Phase Sequence Protection,etc.
Dimensions (L*W*H)		mm	1080*640 *986	1080*640 *986	1080*640 *986	1270*650 *1413	1270*650 *1413	1270*650 *1413

 

Model		UNIT	XC-L15W	XC-L20W	XC-L25W	XC-L30W	XC-L40W	XC-L50W
Water Cooling Capacity		Kw	51.7	66.3	81.2	108	131	162.4
		Kcal/h	44462	57018	69832	92880	112660	139664
Compressor	Input Power	Kw	3.75x3	7.5x2	9x2	7.5x3	7.5x4	9.4×4
	Rated Power	Hp	5×3	10×2	12.5x2	10x3	10×4	12.5×4
Power			3PH-380V/50HZ(200V/220V/415V  50Hz/60Hz)
Evaporator	Type	Water Tank with Coil	Shell and Tube
	Pie Diameter	lnch	2.5”	2.5”	3”	3”	4”	4”
Refrigerant	Type	R22
	Quantity	Kg	7.5	11	11	12	18	18
Water Cooled Condenser	Type	Shell and Tube Condenser
	Pie Diameter	Inch	2”	2”	2.5”	2.5”	3”	3”
Cooling water flow		M³/h	7.1	8.84	10.06	13.6	17.75	21.9
Water Tank Capacity		Liter	100	150	210	210	380	400
Pump	Power	Kw	1.5	1.5	3	3	4	4
		hp	2	2	4	4	5.5	5.5
	Distance	m	16	16	16	16	16	18
	Fiow Rate	l/min	360	360	700	700	700	800
Safety Protection		High and Low Pressure Protection, Overload Protection,Overtemperature Protection, Phase Sequence Protection,etc.
Dimensions (L*W*H)		mm	1470*750 *1413	1880*880 *1650	1880*880 *1650	2050*1000 *1730	2050*1000 *1730	2190*1150 *1840